DIY Round Cushion Covers: Guide for Comfortable, Stylish Seating

Looking to transform your seating without complicated sewing? You’re in the right place! Making round cushion covers is a simple, yet effective way to add a personal touch to your home or outdoor space. Whether you’re updating old cushions or creating new ones for an upcoming holiday, DIY round cushion covers can be a game-changer. This guide will take you through the materials you need, how to create a precise pattern, and offer both sewing and no-sew options for making stylish, comfy cushion covers.

Round cushion covers are especially useful during seasonal changes or for special occasions, providing both comfort and a fresh look to your chairs. In addition, they’re a great way to protect your cushions from wear and tear, all while showcasing your creative flair. Whether you’re recovering old cushions or making new ones, let’s dive into the process.

A Simple Guide for Comfortable, Stylish Seating

This guide will take you through the materials you need, how to create a precise pattern, and offer both sewing and no-sew options for making stylish, comfy cushion covers.

Materials You’ll Need

Before you begin, you’ll need a few basic materials to ensure your DIY round cushion covers are both durable and comfortable. Here’s a list of everything you’ll need:

Fabric:

The type of fabric you choose will determine the durability and look of your cushion covers. For indoor use, cotton or linen fabrics work well, while outdoor cushions benefit from more durable materials like canvas or outdoor upholstery fabric. Choose a fabric that matches the color or theme of your space.

Sewing Machine or Fabric Glue:

If you prefer to sew, a basic sewing machine will be enough. For those who want a quicker and simpler option, using fabric glue like Beacon Adhesive Fabri-tac is an excellent alternative. It’s strong and reliable for no-sew cushions, perfect for those who are beginners or pressed for time.

Scissors, Pins, Thread, and Basic Tools:

Having a good pair of fabric scissors, pins, and thread on hand is crucial for cutting and holding your fabric together. Make sure your scissors are sharp enough to easily cut through the fabric, especially if you’re working with thicker materials.

String (for Pattern Making): 

A piece of string is essential for creating a perfect circle pattern. You’ll tie one end around a pencil and measure the other end to the desired radius for your cushion’s diameter.

Waterproofing Spray:

If you’re making cushions for outdoor use, waterproofing spray is highly recommended. It helps to protect the fabric from light rain, spills, and moisture, extending the life of your cushions.

Polyfil (for Cushion Stuffing):

Polyfil is commonly used to stuff cushions and provides the softness and comfort you need for a cozy seating experience.

Fabric Glue (such as Beacon Adhesive Fabri-tac for No-Sew Options): 

No-sew fabric glue method being applied to the edges of the cushion cover.

If you choose the no-sew option, fabric glue is essential for bonding the fabric pieces together without using a sewing machine. Beacon Adhesive Fabri-tac is a top choice, as it holds the fabric securely and dries quickly.

How to Create the Pattern for Round Cushions

The next step in making your DIY round cushion covers is creating an accurate pattern for the cushion’s cover. Here’s how you can do it:

Step 1: Measure Your Cushion

  • Start by measuring the diameter (width) of your cushion and its height (thickness). Add about 1 inch to both measurements to account for seam allowances. This ensures that your cover will fit comfortably and snugly around your cushion.

Step 2: Make a Template Using String and Pencil

Drawing pattern for the cushion's cover with pencil
  • Take a piece of string that’s 3 to 4 inches longer than the combined measurement of the cushion’s diameter and height (plus the 1-inch seam allowance). Tie one end of the string to a pencil.
  • Then, tie a knot in the other end at the length you measured. The string will now serve as a tool to draw your circle.

Step 3: Create the Round Pattern

Cut Out Fabric Circles with scissor
  • Fold a large piece of paper in quarters and pin the knotted end of the string to the center of the folded paper.
  • Stretch the string taut and use the pencil to draw a smooth, curved line around the center. This will give you a perfect circle. Cut along this line to create your pattern.
  • You can fold the paper to make sure it’s symmetrical before cutting out the circle pattern.

Step-by-Step Guide for Sewing Round Cushion Covers

Once your pattern is ready, it’s time to start assembling the cushion cover. You can choose to sew the cover if you’re comfortable with a sewing machine or use a no-sew option for a faster solution. Here’s a step-by-step guide for both methods:

Sewing Round Cushion Covers (With a Sewing Machine)

Sewing the fabric edges together.

Cut Out Fabric Circles

Use your pattern to cut two fabric circles for the top and bottom of the cushion. Ensure that you’re cutting through both layers of fabric if you’re making two covers at once.

Add a Casing for the Cord or Elastic

To make the cover adjustable, sew a casing along the edge of the circle where you’ll insert the cord or elastic. This will allow you to tighten or loosen the cushion cover as needed.

Sew a Buttonhole and Stitch the Edges

Create a buttonhole about 1 1/8 inches from the edge of the fabric. This will be where you insert the cord. Fold the fabric 1 inch inward and stitch near the edge to secure it.

Insert the Cushion and Gather

Place the cushion in the center of the fabric cover. Use a piece of cord or elastic and thread it through the buttonhole, around the casing, and back out through the buttonhole. Pull the cord to gather the fabric around the cushion and secure with a knot or bow.

Adding Personal Touches & Enhancements

Now that you’ve created your DIY round cushion cover, it’s time to give it that extra special touch. Whether you’re customizing for a holiday, adding a decorative element, or adjusting the size for different chairs, there are plenty of ways to make your cushions uniquely yours.

Adding Extra Comfort and Style to Your Cushions

One of the easiest ways to elevate the look and comfort of your cushion is by adding a small circle of fabric inside the cover. This addition, though optional, can give the cushion a cleaner, neater look by preventing any bare cushion from showing when the cover is tightened. It also adds an extra layer of fabric, making the cushion feel even more plush.

Customizing with Holiday Fabrics or Patterns

When the holiday season or special occasions roll around, it’s a great idea to use festive fabrics to create round cushion covers. You can opt for patterns like plaid for Christmas, floral designs for spring, or stripes for summer. Customizing your covers with different fabrics gives your home or outdoor seating a fresh and personalized feel. Whether it’s Thanksgiving, Christmas, or a birthday celebration, these cushions will be the perfect addition to your decor.

Adding Decorative Buttons, Ribbons, or Other Finishes

Decorative buttons or ribbons being added to a cushion cover.

To further enhance the aesthetic appeal of your DIY round cushion covers, you can add decorative buttons, ribbons, or even fabric appliqués. Buttons can be sewn onto the fabric to create a stylish and functional detail. Ribbons can be tied around the gathered fabric for a more whimsical look, while fabric appliqué can be used to add texture or a theme (such as leaves for autumn or flowers for a spring look).

How to Adjust Cushion Size for Different Chair Types

Not all chairs are the same size, and you may need to adjust the size of your cushion covers depending on the type of chair you’re working with. Here’s how to do it:

  • Patio Chairs: For round patio chairs, you can follow the same steps outlined in the previous sections, but ensure that the fabric circle is large enough to fully cover the cushion. Consider adding extra width for a snug fit around thicker cushions.
  • Lounge Chairs: Lounge chairs tend to have larger and deeper seats, so you may need to make the cushion cover slightly bigger or add more stuffing for extra comfort.
  • Dining Chairs: For smaller dining chairs, reduce the size of the fabric circle and adjust the cord casing to ensure the cushion stays firmly in place.
DIY round cushion covers placed on a patio chair, showing the vibrant holiday fabrics.

By measuring carefully and adjusting your fabric accordingly, you can create cushion covers that fit perfectly on any chair.

Waterproofing & Outdoor Usage

If you plan to use your round cushion covers outdoors, it’s essential to make sure they can withstand the elements. While you may have used durable fabrics, additional protection is necessary to ensure your cushions stay in great shape, especially when exposed to light rain or moisture. Let’s take a look at how to waterproof your DIY cushion covers and ensure they are ready for outdoor use.

A bottle of waterproofing spray being applied to a fabric cushion cover.

Ensuring Durability for Outdoor Use

Outdoor cushions face more challenges than indoor cushions, such as exposure to sunlight, rain, and spills. To help your DIY round cushion covers last longer in outdoor settings, waterproofing is key. A waterproof cushion cover helps protect the fabric from moisture, allowing your cushions to maintain their look and functionality longer.

Why Waterproofing Spray is Essential for Cushions Used Outdoors

Waterproofing spray creates a protective barrier that repels water, preventing it from soaking into the fabric. This is especially important if your cushions are going to be used on outdoor furniture like patio chairs, benches, or lounge chairs. While waterproofing won’t make your cushions entirely waterproof, it will make them resistant to light rain or spills, reducing the chances of stains or mildew.

Steps for Applying Waterproofing Spray

Here’s a simple guide to applying waterproofing spray to your cushion covers:

1. Choose the Right Waterproofing Spray:

Make sure to pick a waterproofing spray that is compatible with the fabric you’ve used. Some sprays are specifically designed for outdoor fabric or upholstery.

2. Clean the Cushion Fabric: 

Before applying the spray, ensure the fabric is clean and dry. You can lightly brush off any dirt or dust to prepare the surface.

3. Apply the Waterproofing Spray:

Hold the spray can about 6-8 inches away from the fabric and spray evenly over the entire surface. Apply a thin, even coat to avoid saturating the fabric. If needed, apply a second coat after the first one dries.

4. Allow Drying Time:

 Let the spray dry completely according to the instructions on the bottle. This usually takes about 1-2 hours, but it’s best to leave it overnight to fully cure.

Tips on Cushion Care for Outdoor Settings

Caring for your DIY round cushion covers doesn’t end with waterproofing. Here are a few additional tips to extend the life of your cushions:

Store When Not in Use: 

When it’s not in use, store your outdoor cushions in a dry place or bring them inside if possible. This will protect them from prolonged exposure to the elements, particularly heavy rain or snow.

cushions stored in  indoors for protection.

Regular Cleaning: 

To keep your cushions looking fresh, clean them regularly. You can spot clean with mild soap and water or use a fabric cleaner designed for outdoor cushions.

Rotate Cushions: 

If your cushions are used frequently, rotate them regularly to avoid uneven wear.

By following these simple tips, your cushions will stay comfortable and stylish for seasons to come.

Final Touches and Assembly

You’re almost done! Now it’s time to put all the pieces together and complete your DIY round cushion covers. This final step will ensure your cushion covers are not only functional but also beautiful and comfortable.

Finishing the Cushion Covers

Once you’ve sewn or glued your round cushion cover, it’s time to stuff them with comfort and complete the assembly. The best part about making your own cushion covers is that you have full control over the level of softness and firmness.

Stuffing with Polyfil (for Cushioned Comfort)

Polyfil is the most common material used for stuffing cushions. It’s soft, lightweight, and easy to work with. To stuff your round cushion, fill it evenly with Polyfil, making sure to distribute the filling to avoid lumps. Keep adding small amounts at a time, fluffing it up as you go. If you prefer a firmer cushion, you can use foam inserts instead of Polyfil. This will give your cushion more structure and support.

Closing the Opening Securely (Sewing or Gluing)

Once your cushion is stuffed, it’s time to close the opening. If you’ve sewn the cushion cover, you can use a whip stitch to close the small opening. For a no-sew approach, use fabric glue (like Beacon Adhesive’s Fabri-Tac) to secure the fabric edges together. Press the edges firmly and allow them to dry for several hours. If you want a more polished look, consider adding a decorative trim or ribbon along the opening to cover the seam.

Tying up the Cord or Excess Fabric (To Ensure Easy Adjustments)

If your cushion cover includes a casing for cord or elastic, now’s the time to pull it tight to gather the fabric. Tie the cord in a neat bow to secure the cover around the cushion. This not only gives your cushion a neat finish but also ensures it stays in place on your chair. For any excess fabric, you can either trim it off or tuck it inside the cushion cover to maintain a clean, tidy look.

Conclusion:

Making your own DIY round cushion covers is a simple and rewarding project that adds style and comfort to any chair or seating area. Whether you’re working on a cozy indoor chair or a sturdy outdoor patio seat, custom cushion covers allow you to experiment with fabrics, colors, and designs. You can tailor them to suit any occasion, from holiday themes to everyday comfort.

By following the easy steps outlined in this guide, you’ll have personalized cushion covers that not only look great but are also functional and durable. Feel free to get creative with patterns, embellishments, and materials to create a piece that matches your unique style. From sewing to gluing, there are multiple ways to make this project your own.

Frequently Asked Questions (FAQs):

What materials are best for making round cushion covers?

Mid-weight cotton and linen fabrics are great choices for both indoor and outdoor cushions. For added durability, consider water-resistant or outdoor fabrics like canvas or outdoor upholstery fabric. These fabrics will hold up well against the elements if used outdoors.

Can I make round cushion covers without sewing?

Yes! Using fabric glue like Beacon Adhesive’s Fabri-Tac is a quick and easy no-sew option that works perfectly. This method holds up well with regular use and allows for a clean and fast finish, even for beginners.

How do I ensure my round cushion covers last outdoors?

Once your round cushion covers are assembled, spray them with a waterproofing spray to protect them from moisture and spills. This will help your cushions survive light rain and keep them looking fresh. For extra longevity, store the cushions when not in use, especially during heavy rainfall.

Can I use any fabric for round cushion covers?

While almost any fabric can be used for round cushion covers, for outdoor cushions, it’s best to opt for durable fabrics like canvas, polyester, or acrylic. For indoor cushions, cotton, linen, velvet, or corduroy will provide a soft and stylish finish.

What is the best way to stuff my round cushion?

Polyfil is a great choice for soft and bouncy cushions, offering comfort without excessive weight. If you prefer firmer cushions, foam inserts are an ideal option, as they provide structure and support for long-lasting comfort.

How can I customize my round cushion covers for special occasions?

Round cushion covers are easily customizable! You can use seasonal or festive fabrics, add decorative buttons, ribbons, or even embroidered patterns. Experiment with fabric colors and textures to match specific events, holidays, or seasons.

Can I make these cushion covers for different chair sizes?

Absolutely! Simply measure the diameter and height of the chair or cushion, and adjust the fabric accordingly. By following the basic steps in this guide, you can make cushion covers that fit a variety of chair types, from small dining chairs to large lounge chairs or patio furniture.

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